- Formerly Danzco -

Shaper Cutting Inserts, Insert Shanks, and Tool Assemblies

We are proud to offer a new product for machining splines and keyways in CNC machine tools. Initially common internal spline and keyway cutting inserts and insert shanks for blind hole or through hole applications are available. We can make other sizes and shapes not listed on request.

To watch this video though YouTube please click here

All shaper cutting insert shanks are case hardened steel for strength, wear resistance and vibration control.

We will provide CNC program information for each specific insert on request. A sample Haas VMC program for cutting the SAE B Flat Root spline in 4140 HT as a .txt file is here.

Styles

Internal Inch Spline Cutting

Internal Keyway Cutting

Shaper Cutting Holders

Pricing

Size 1 shaper cutting insert shanks listed below are $60.00 each US funds plus shipping. Size 2 shaper cutting insert shanks listed below are $80.00 each US funds plus shipping.

The following pricing is for a single insert.

Insert Part No. 1-4 pc 5-10 pc
TIS007 $56.00 $45.00
TIS020 $56.00 $45.00
TIS021 $56.00 $45.00
TIS022 $56.00 $45.00
TIS023 $56.00 $45.00
TIS024 $56.00 $45.00
TIS025 $56.00 $45.00
TIS026 $56.00 $45.00
TIS027 $77.03 $64.43
TIS030 $77.03 $64.43
TIS031 $77.03 $64.43
TIS032 $56.00 $45.00
TIS033 $56.00 $45.00
TIS034 $56.00 $45.00
TIS035 $56.00 $45.00
TISKI1 $56.00 $45.00
TISKI2 $56.00 $45.00
TISKI3 $56.00 $45.00
TISKI4 $65.88 $54.78
TISKI5 $77.03 $64.43
TISKI6 $77.03 $64.43
TISKI7 $77.03 $64.43
TISKM1 $56.00 $45.00
TISKM2 $65.88 $54.78
TISKM3 $65.88 $54.78
TISKM4 $77.03 $64.43
TISKM5 $77.03 $64.43
TISKM6 $56.00 $45.00

For new insert sizes cut from blanks please use the following pricing.

Insert Blank 1-4 pc 5-10 pc
TIS010 - Size 1, 0.192" wide x 0.126" max feature height $56.00 $45.00
TIS018 - Size 1, 0.3" wide x 0.126" max feature height $65.88 $54.78
TIS028 - Size 2, 0.32" wide x 0.31" max feature height $77.03 $64.43
TIS029 - Size 2, 0.4" wide x 0.13" max feature height $78.19 $65.60

Straight Internal Spline Inserts - Inch

TIS002
Descripton Size Part No.
1" - 6 Straight Side Internal Spline Insert 1 TIS002
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Flat Root Internal Spline Inserts - Inch

TIS014
Description Size Part No.
SAE A - 9T 16/32-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS020
11T 16/32-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS021
SAE B - 13T 16/32-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS022
SAE C - 14T 12/24-30° pa Flat Root Side Fit Internal Spline Insert 1 TIS023
22T x 30° pa x 16/32 Pitch Flat Root Side Fit Internal Spline Insert 1 TIS024
27T x 30° pa x 16/32 Pitch Flat Root Side Fit Internal Spline Insert 1 TIS025
31T x 30° pa x 16/32 Pitch Flat Root Side Fit Internal Spline Insert 1 TIS026
29T x 30° pa x 10/20 Pitch Flat Root Side Fit Internal Spline Insert 2 TIS027
SAE D, E - 13T 8/16-30° pa Flat Root Side Fit Internal Spline Insert 2 TIS030
SAE F - 15T 8/16-30° pa Flat Root Side Fit Internal Spline Insert 2 TIS031
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Other Internal Spline Inserts - Inch

TIS007
Description Size Part No.
2000 Series Charlynn Female Spline Insert 1 TIS007
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Inch Internal Keyway Insert

TISKI2
Description Size Part No.
1/8" Square Keyway Insert 1 TISKI1
5/32" Square Keyway Insert 1 TISKI2
3/16" Square Keyway Insert 1 TISKI3
1/4" Square Keyway Insert 1w TISKI4
5/16" Square Keyway Insert 2 TISKI5
3/8" Square Keyway Insert 2 TISKI6
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Metric Internal Keyway Insert

TISKM2
Description Size Part No.
4mm Square Keyway Insert 1 TISKM1
5mm Square Keyway Insert 1w TISKM2
6mm Square Keyway Insert 1w TISKM3
8mm x 7mm Keyway Insert 2 TISKM4
10mm x 7mm Keyway Insert 2 TISKM5
3mm Square Keyway Insert 1 TISKM6
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Shaper Cutting Insert Holder Shanks

T6S002

Click on a part number to see the inserts that will work with that cutting shank.

Description Size OAL LOC A B Part No.
A1 Shaper Cutting Shank 1 4.2" 1" 3/4" Dia. .45" Dia. T6S001
B1 x 3/4 Shaper Cutting Shank 1 4.8" 1.7" 3/4" Dia. .6" Dia. T6S002
C1 x 3/4 Shaper Cutting Shank 1 5.5" 2.4" 3/4" Dia. .71" Dia. T6S003
K2 Shaper Cutting Shank 1 4.6" 1.55" 3/4" Dia. .58" Dia. T6S006
Shaper Cutting Shank 1 6" 1.8" 1" Dia. .49" Dia. T6S007
Shaper Cutting Shank 2 6.5" 1.8" 1-1/2" Dia. .72" Dia. T6S009
Shaper Cutting Shank 2 6" 3" 1" Dia. 1" Dia. T6S010
Shaper Cutting Shank 2 9" 4.5" 1-1/2" Dia. 1.5" Dia. T6S011
Shaper Cutting Shank 2 5.9" 3.8" 1-1/2" Dia. 1.5" Dia. T6S016
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Shaper Cutting Insert and Holder Assemblies

T6S001 - A1 Shaper Cutting Shank

T6S001-003

Click on an assembly number to view dimensions

Description Insert No. Assembly No.
1/8" Sq. Internal Keyway Shaper Cutting Tool Assembly TISKI1 T6S001-KI1
4mm Sq. Internal Keyway Shaper Cutting Tool Assembly TISKM1 T6S001-KM1
5mm Sq. Internal Keyway Shaper Cutting Tool Assembly, 13-14mm Bores TISKM2 T6S001-KM2
SAE A - 9T Flat Root 16/32-30° pa Internal Spline Shaping Tool Assembly TIS020 T6S001-020
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T6S002 - B1 x 3/4 Shaper Cutting Shank

T6S002-002

Click on an assembly number to view dimensions

Description Insert No. Assembly No.
1" Straight-Side 6 Spline Internal Shaping Tool Assembly TIS002 T6S002-002
6mm Sq. Internal Keyway Shaper Cutting Tool Assembly, 19-22mm Bores TISKM3 T6S002-KM3
1/4" Sq. internal Keyway Shaper Cutting Tool Assembly, 3/4"+ Bores TISKI4 T6S002-KI4
SAE B Flat Toot Internal Pline Shaping Tool Assembly TIS022 T6S002-022
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T6S003 - C1 x 3/4 Shaper Cutting Shank

T6S003-006

Click on an assembly number to view dimensions

Description Insert No. Assembly No.
2000 Series Charlynn Internal Spline Shaping Tool Assembly TIS007 T6S003-007
1/4" Sq. Internal Keyway Shaper Cutting Tool Assembly, 7/8"+ Bores TISK14 T6S003-KI4
SAE C Flat Root Internal Spline Shaping Tool Assembly TIS023 T6S003-023
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T6S006 - K2 Shaper Cutting Shank

T6S006-004

Click on an assembly number to view dimensions

Description Insert No. Assembly No.
3/16" Sq. Intenal Keyway Shaper Cutting Tool Assembly TSIKI3 T6S006-KI3
5mm Sq. Internal Keyway Shaper Cutting Tool Assembly, 15-17mm Bores TSIKM2 T6S006-KM2
5/32" Sq. Internal Keyway Shaper Cutting Tool Assembly TSIKI2 T6S006-KI2
6mm Sq. Internal Keyway Shaper Cutting Tool Assembly, 18mm+ Bores TSIKM3 T6S006-KM3
11T Flat Root 16/32-30° pa Internal Spline Shaping Tool Assembly TSI021 T6S006-021
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T6S007 - Size 2 x 1 Shaper Cutting Shank

T6S007-KI4

Click on an assembly number to view dimensions

Description Insert No. Assembly No.
1/4" Sq. Internal Keyway Shaper Cutting Tool Assembly, 1-3/16"+ Bore TISKI4 T6S007-KI4
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